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Cofra Vibro Compaction (CVC)

Compaction techniques form part of Cofra’s portfolio since 2005. Since that time we have compacted several tens of millions cubic meters with our compaction techniques. Our three compaction techniques are complementary to each other and are often used together on compaction projects. We use our Cofra Vibroflotation devices on reclamations where we need to compact a thickness larger than 7 to 9 meters. Our specialist are more than happy to tell you more about it

What it is

The Cofra Vibro Compaction (CVC) method, also referred to as Vibro flotation, is a technique used to densify loose granular materials at greater depths. A winged vibrator-section, with an eccentric weight, is located at the bottom of the vibroflot. A vibroflot consists of a vibrator and several followers to create a long needle that is penetrated into the soil. The vibrator generates horizontal vibrations that lead to a densified zone around the vibrator.

How it works

The compaction of the underground is initiated by high frequency vibrations, which lead to the rearrangement of the particles within the horizontal influence zone. These vibrations are generated at depth by the vibrator. It densifies a column of soil around the so-called flot.

Verdichting

The suitability of the method is more than other compaction techniques dependent on the grain size distribution and fines content. The material needs to be permeable enough to allow quick drainage of the added water during the compaction process. In practice this means less than 10% fines and less than 2% clay. During field trials at the start of a project, the horizontal influence zone is determined under different operational procedures and related to the project requirements. The outcome results in a center to center distance, also referred to as grid size.

Why it's used

Compaction is required to mitigate liquefaction risks or improve the bearing capacity and settlement behavior under loading of the underground. CVC compaction is often used on new reclamations to compact the subsoil up to requirements to avoid liquefaction under an earthquake.

The CVC results and required effort are related to the soil type, fines content and requirements. Applying Vibro- compaction will result in the following effects:

  • Soil densification due to vibration and particles re‐organization
  • Friction angle increase
  • Stiffness increase
  • Bearing capacity increase
  • Liquefaction mitigation
  • Limitation of settlement when applying load

Application area

Cofra Vibro Compaction is used in the following markets:

  • Infrastructure: The CVC technique is for example used for the compaction of embankments for roads, railways, runways and aprons for airports and port areas. The compaction can in this case be related to liquefaction mitigation but also to improve the load settlement characteristics of the substrata under dynamic loading (transport of heavy equipment or reduce the long term impact of impacts)
  • Dredging and land reclamation: CVC is often used to compact the deeper sections of reclamations up to specification
  • Mining: CVC can be used to compact thick spoil deposits before the rehabilitation of an area.
  • Construction: Cofra vibro compaction is used in the construction industry to mitigate liquefaction risks
  • Liquefaction mitigation: CVC is used for liquefaction mitigation in areas where loose saturated granular soil occurs below a depth of 7 to 9 meters.

 The following soil types are suitable for the use of CVC:

Website Diagram Cvc V2

How it is installed

The CVC method is executed by driving a large vibrating needle, called vibroflot, into the ground by means of water- and/or air-jetting. At depth the compaction phase starts and the vibroflot is either gradually, or in steps withdrawn, while vibrating heavily. The vibrations are generated by the winged vibrator-section, with an eccentric weight located at the bottom of the vibroflot. While compacting, granular material is added from the surface to fill the voids.

Csm Vibro Wide 58905Aa13d

Contact us (regional contacts on our contact page)

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For new opportunities or partnering.

Estimation Department Cofra

If you require a quotation or need a budget for your project for any country in world outside our home markets.

Technical Sales Cofra

For design questions or technical information.

A selection of our compaction projects

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chemia

CDC compaction for Puchov railway project

Cofra Chemia has executed the compaciton for the Puchov railway project in 2017.

Duqm_59

CDC compaction for land reclamation of a new port in Duqm, Oman

We have compacted 826,000m2 of reclamation up to a depth of 8m for a new port in Duqm, Oman.

Makassar CVC 77

CDC, CRC and CVC compaction for new reclamation for the expansion of Makassar Indonesia

We compacted 450,000 m2 land reclamation using our compaction techniques. The uniqueness of this project was that three compaction techniques were available for the compaction of the reclamation of up to 12m thickness. This made that optimisations were reached in the deployment of the techniques.

Dover_1

CDC compaction for DWDR project in Dover, UK

We compacted in 2017 in several phases 90,000m2 for the expansion of the Dover Western Harbour Front. Compaction was executed right next to sheetpile walls.

Saa-One_172

CDC compaction for carriageway railway bridge

We compacted in several phases the carriageway for the transport of a 13,500ton railway bridge in 2016. Compaction was executed in strict time schedule due to closures of highways for the compaction of the subbase material.

Felixstowe2_36

CDC compaction for Felixstowe berth 9 expansion

We compacted in two phases the new berth 9 quay  in 2015 and in 2018 the remaining area behind the quay.