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Cofra Vibro Compaction (CVC)

Compaction techniques form part of Cofra’s portfolio since 2005. Since that time we have compacted several tens of millions cubic meters with our compaction techniques. Our three compaction techniques are complementary to each other and are often used together on compaction projects. We use our Cofra Vibroflotation devices on reclamations where we need to compact a thickness larger than 7 to 9 meters. Our specialist are more than happy to tell you more about it

What it is

The Cofra Vibro Compaction (CVC) method, also referred to as Vibro flotation, is a technique used to densify loose granular materials at greater depths. A winged vibrator-section, with an eccentric weight, is located at the bottom of the vibroflot. A vibroflot consists of a vibrator and several followers to create a long needle that is penetrated into the soil. The vibrator generates horizontal vibrations that lead to a densified zone around the vibrator.

How it works

The compaction of the underground is initiated by high frequency vibrations, which lead to the rearrangement of the particles within the horizontal influence zone. These vibrations are generated at depth by the vibrator. It densifies a column of soil around the so-called flot.

Verdichting

The suitability of the method is more than other compaction techniques dependent on the grain size distribution and fines content. The material needs to be permeable enough to allow quick drainage of the added water during the compaction process. In practice this means less than 10% fines and less than 2% clay. During field trials at the start of a project, the horizontal influence zone is determined under different operational procedures and related to the project requirements. The outcome results in a center to center distance, also referred to as grid size.

Why it's used

Compaction is required to mitigate liquefaction risks or improve the bearing capacity and settlement behavior under loading of the underground. CVC compaction is often used on new reclamations to compact the subsoil up to requirements to avoid liquefaction under an earthquake.

The CVC results and required effort are related to the soil type, fines content and requirements. Applying Vibro- compaction will result in the following effects:

  • Soil densification due to vibration and particles re‐organization
  • Friction angle increase
  • Stiffness increase
  • Bearing capacity increase
  • Liquefaction mitigation
  • Limitation of settlement when applying load

Application area

Cofra Vibro Compaction is used in the following markets:

  • Infrastructure: The CVC technique is for example used for the compaction of embankments for roads, railways, runways and aprons for airports and port areas. The compaction can in this case be related to liquefaction mitigation but also to improve the load settlement characteristics of the substrata under dynamic loading (transport of heavy equipment or reduce the long term impact of impacts)
  • Dredging and land reclamation: CVC is often used to compact the deeper sections of reclamations up to specification
  • Mining: CVC can be used to compact thick spoil deposits before the rehabilitation of an area.
  • Construction: Cofra vibro compaction is used in the construction industry to mitigate liquefaction risks
  • Liquefaction mitigation: CVC is used for liquefaction mitigation in areas where loose saturated granular soil occurs below a depth of 7 to 9 meters.

 The following soil types are suitable for the use of CVC:

Website Diagram Cvc V2

How it is installed

The CVC method is executed by driving a large vibrating needle, called vibroflot, into the ground by means of water- and/or air-jetting. At depth the compaction phase starts and the vibroflot is either gradually, or in steps withdrawn, while vibrating heavily. The vibrations are generated by the winged vibrator-section, with an eccentric weight located at the bottom of the vibroflot. While compacting, granular material is added from the surface to fill the voids.

Csm Vibro Wide 58905Aa13d

Contact us (regional contacts on our contact page)

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For new opportunities or partnering.

Estimation Department Cofra

If you require a quotation or need a budget for your project for any country in world outside our home markets.

Technical Sales Cofra

For design questions or technical information.

A selection of our compaction projects

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CDC compaction for Gabon Fertilizer plant

We compacted 540,000m2 for the Gabon fertilizer plant in Gabon in 2013 using 3 machines.

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CDC compaction for Antwerpen East port

We compacted 80,000m2 for the development of warehouses near Antwerpen, Belgium.

Kuwait_11

CDC compaction for New Cities project Kuwait

We have performed the ironing after Dynamic replacement and compaction of suitable areas for the new cities project in Kuwait. In total an area of 3,800,000m2 was compacted using CDC hammer in 2011.

Gorgon_289

CDC compaction for Barrow Island LNG terminal project

We have compacted the EMOF facility of the Barrow Island LNG facility at Barrow Island Australia in 2011. On a very remote location, under strict environmental regulations, we were able to compact 145,000m2 of reclamation.

Khalifa_04

CDC compaction for Khalifa port

We have compacted 3,800,000m2 for the construction of Khalifa port in 2010 using three CDC hammers.

Vopak_16

CDC compaction for tank terminal Amsterdam

We have executed a soil replacement and compacted 40,000m2 for the construction of tanks in the Amsterdam harbour in 2009.